Valve Insertions

Valve Insertions

Watertap, Inc. specializes in providing efficient and reliable valve insertion services to ensure seamless integration and operation within your water distribution network. Our expertise and advanced techniques allow us to deliver superior service, minimizing downtime and ensuring that your systems remain operational and efficient.

What Is A Valve Insertion?

Insta-Valve 250 by Hydra-Stop used for valve insertions across the USA

Valve insertions are a critical service in pipeline maintenance and management, allowing for the installation of new valves into an existing pipeline system without interrupting the flow. This procedure is essential for maintaining, upgrading, or repairing pipelines, especially when existing valves are non-functional or difficult to access. By using advanced methods like the Insta-Valve Plus, we can insert valves through a single-hole excavation, reducing overall installation time and expense. Valve insertions ensure that essential services remain uninterrupted, providing a permanent and reliable solution for controlling and managing water flow within your distribution network.

Applications of Valve Insertions

Valve insertions are used in a variety of applications, including:

Emergency Repairs: Quickly isolate sections of the pipeline for repair without disrupting the entire system.
System Upgrades: Add new valves to enhance control and flexibility within the pipeline network.
Routine Maintenance: Facilitate routine maintenance activities by providing additional control points within the system.

Why Choose Watertap, Inc For Valve Insertion Services?

Our commitment to excellence and customer satisfaction drives us to deliver the highest quality service. By prioritizing clear communication, timely project completion, and exceptional workmanship, we focus on building long-term relationships based on trust and reliability. Additionally, by using only the highest quality valves and equipment, we ensure your pipeline system operates smoothly and efficiently, providing you with durable and reliable solutions that stand the test of time.

Expertise and Experience

With years of experience in the industry, Watertap, Inc. is a trusted provider of valve insertion services. Our team of certified professionals brings extensive knowledge and expertise to every project, ensuring high-quality workmanship and reliable solutions for municipalities and contractors.

Inventory Readiness

We maintain a robust inventory of valves and equipment, enabling us to respond quickly to your needs and complete projects efficiently. Our extensive stock includes a wide range of valve sizes and types, ensuring immediate availability and minimizing downtime.

Wide Range of Valve Sizes

We provide valve insertions ranging from 4” to 16” and maintain an inventory of valves to ensure quick and efficient service. This variety allows us to address different pipeline specifications and requirements.

Utilization of Advanced Equipment

We use the latest tools and technology to perform valve insertions accurately and efficiently. This minimizes downtime and disruption, ensuring that your pipeline system remains operational and efficient throughout the service process.

Our Valve Insertion Process

lineman working on a valve insertion installation on an underground water supply pipe for a municipality.

Valve insertions are similar to the line stop procedure, allowing for planned or emergency maintenance without a complete shutdown or service disruption. When existing valves are non-functional or difficult to access, we recommend valve insertion as a permanent solution.

Step-by-Step Installation

Prepare: Inspect the valve, get all needed measurements and equipment.
Position & Perform Tap: Assemble and position the valve. Create an entry point and tap into the pipeline.
Insert Cartridge: Place the valve cartridge into the pipeline.
Install The Flange & Operate Valve: Install the flange and use the valve as needed for system control, repair, and maintenance.

We Use Hydra-Stop Valves

At Watertap, Inc., we prioritize efficiency, cost-effectiveness, and safety in all our pipeline services. This commitment drives our choice to use Hydra-Stop Solutions valves for our valve insertion services. Hydra-Stop is a leading provider of pipeline maintenance equipment and their valves offer significant advantages that align with our goals of minimizing service disruptions and maximizing operational efficiency.

Savings: Avoiding shutdowns results in over 40% cost savings.
Control: Isolate repair sections without system-wide shutdowns.
Environmental Impact: Eliminate the loss of thousands of gallons of treated water.
Safety: Reduce the risk to workers by eliminating dangerous trench work and the use of chop saws.

Benefits of the Insta-Valve Plus

Our team uses the Insta-Valve Plus, a stainless-steel valve insertion that can be placed through a single-hole excavation. This method involves only one cut to the pipe, reducing overall installation time and expense. Once installed, the Insta-Valve Plus remains permanently in the water distribution pipe, providing easy access for future repairs or scheduled maintenance.

No Service Interruption: Valve insertion with a gate well or road box allows for a permanent block (open/close) into a pressurized water main with no interruption of water flow, eliminating the need to shut down the entire system, drain water, or disrupt service to customers.
Durability: Made from high-quality stainless steel, the Insta-Valve Plus offers long-lasting performance and resistance to corrosion.
Efficiency: The ability to install valves without shutting down the system saves time and reduces operational costs.
Flexibility: The Insta-Valve Plus can be used in various applications, including emergency repairs, system upgrades, and routine maintenance.

Technical Specifications of the Insta-Valve Plus

Materials: The Insta-Valve Plus consists of various high-quality materials, including ductile iron, carbon steel, stainless steel, aluminum, and Buna-N/EPDM seals.
Pressure Ratings: The valve body can withstand a maximum working pressure of 250 psi and a maximum test pressure of 375 psi.
Size and Weight: Available for 4” to 16” pipes, with dimensions and weights specified for each size range.
Installation Time: Fast installation can be completed in as little as 2–4 hours.
Certifications: Exceeds AWWA C509/515 Proof of Design Standards and maintains NSF 61 and ANSI 372 certification by UL.

Downloadable Hydra Stop Spec Info

Hydra Stop 4″ – 12″ Insta-Valve 250

Hydra Stop 14″ – 16″ Insta-Valve 250

Get in Touch with Our Experts

Ready to enhance or repair your pipeline system with our top-tier valve insertion services? Contact us today to learn more about how we can help you maintain and improve your water distribution network.